5 reasons to automate your injection molding process

When it comes to automation in industries, the injection molding process has raised several concerns. While many sectors opt to automate this process, other industries have chosen to remain old school.

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And we can’t blame them.

This concept of allowing robots to complete some of your industrial tasks is still relatively new to these managers. But should you really invest in this technology? Should you automate your injection molding process?

These are the questions most managers are asking at the moment.

And while they seem genuinely okay, injection molding robots have proven to be very helpful for industrial productions. Therefore, you might be missing out on a ton of benefits by failing to invest in this tech.

Below, we look at the five reasons why it’s time to move for automated injection molding.

1.     Reliability and Efficiency

For centuries, humans have worked in industries across all fields with numerous limitations. The most irritating restriction, however, is that people get tired.

Therefore, as much as you want your workers to complete a specific injection molding target, when they’re exhausted, nothing gets done.

Moreover, they may, at times, call in sick, or fail to show up due to different reasons. This costs the industry greatly; hence the need for injection molding automation.

With an injection molding robot, you are sure that with a little maintenance and supervision, work goes on by the minute. Never an absence or random breakdowns.

2.     Saves on production time

The injection molding process is not the most demanding task in the industry. However, operators spend a lot of time on the process; For both the over-moulding or the insert molding process.

Automation means that you have a machine with repeatability features and a high consistency degree to help you finish the tasks.

The injection molding robot is not only faster but also very accurate. It’s also very flexible and thus can be deployed in several areas of production.

Investing in this product means that you’ll have better control of your manufacturing. You’ll also have time to work on new profitability strategies.

3.     Applications in more than just injection molding

Like most robots, injection molding robots work in more than only one field. Besides injection molding, the robot can also be used for trimming, welding, glueing and machine tending, among others.

As such, it helps you solve your labor needs and cuts down the cost of your wages at the same time.

Moreover, the robots can be useful in the packaging areas of production for packaging and processing processes.

Collaborative injection robots from Universal robots are among the best in the market. These bots are easily reprogrammable to suit new tasks in the industry.

4.     Improves the Quality of the Products

The proverb ‘man is to error’ is never more relevant than in industry. There’s just too much that can go wrong in your business when workers are in-charge.

Additionally, when workers are tired or bored with their tasks, their productivity significantly drops, and subsequently, the quality of your products.

Robots, on the other hand, have the opposite impact. Whether they are at work day and night, or once a day, you are assured of quality.

Injection molding robots’ accuracy in equally dosing the molds to the products ensures that your products are consistent in quality.

5.     Better employee safety

The injection molding process is associated with a lot of repeatabilities. This has resulted in numerous cases of employee injuries and strains.

Moreover, there’s been an increase in the number of employee injury cases in the past five years, from this process alone!

This costs industries hefty losses in terms of employee work time and productivity.

Employing these robots in such tasks not only helps reduce these injuries but also relieves workers from such strenuous tasks.

Conclusion

While automating your injection molding process isn’t a necessity for manufacturing industries, it definitely has its benefits.

You enjoy not only reliability and efficiency, but also flexibility, better employee safety and reduced production time—all these result in better profitability.

As such, if you’re still wondering if investing in an injection molding robot, just go for it. You have so much to gain!